Industrial Water and Pump Management
Remote pump control via GSM/4G, pressure monitoring, energy optimization, and fault notification. Professional water management solutions for factories, farms, municipalities, and industrial facilities.
Energy saving
Remote Monitoring
Fault Notification
Unlimited Range (4G)
Why is Industrial Water and Pump Management Important?
In industrial facilities, agricultural operations, and municipalities, water pumps are among the most critical equipment. An unplanned pump stoppage disrupts production, excessive operation leads to energy waste, and dry running can cause permanent damage to the pump. In traditional methods, reliance is placed on on-site personnel to learn the pump's status, and fault detection can take hours or days.
Esular industrial pump management solutions enable you to remotely control pumps via GSM/4G or LoRa, monitor pressure and flow data in real-time, and receive instant notifications in case of failure. This approach reduces energy costs by 15-30%, extends pump lifespan, and minimizes water loss.
Pump Management Solution Components
Esular industrial pump management consists of modular hardware and software components. Each component can be used independently, together forming a fully integrated water management platform.
Pump Control Unit
The GSM/4G or LoRa connected pump control unit remotely starts/stops single-phase and three-phase pumps. It integrates with the existing control panel via the contactor output; no panel change is required. Multiple start/stop schedules can be defined per day.
Through pump current measurement (CT sensor), conditions such as overload, underload (running dry), and phase loss are detected. While dry running protection is active, the pump is automatically stopped and an alarm is sent based on the signal from the pressure or water level sensor.
Detailed information about GSM pump control →Pressure and Flow Monitoring
Industrial pressure sensors (0-10 bar, 4-20 mA or 0-5V) and electromagnetic flow meters continuously monitor line pressure and water flow rate. This data is used for pump performance analysis, energy optimization, and fault detection.
A sudden pressure drop indicates a burst pipe, high pressure a clogged valve, and low flow a leak. Threshold values can be set from the mobile app, and alerts are sent via instant push notification, SMS, or email when exceeded.
Water Level Monitoring
The ultrasonic water level sensor measures well, tank, pond, or river water levels non-contact. It measures between 0.3 and 10 meters with a ±1 cm accuracy. Its wireless structure facilitates the monitoring of remote water sources.
Water level data can be used to automate filling and emptying by connecting it to pump control scenarios. For example: 'start the pump when the tank is below 20%, stop when it exceeds 90%'. This approach eliminates the risk of dry running while also preventing tank overflow.
Energy and Performance Analysis
A performance report is generated by analyzing pump operating hours, energy consumption, and the pressure-flow relationship. Deviations from the optimal operating point are detected by comparing with the pump efficiency curve.
The maintenance planning module sends preventive maintenance reminders when operating hour thresholds are reached. This approach reduces unplanned downtimes, lowers maintenance costs, and extends pump lifespan. All data can be reviewed with historical reporting.
Application Scenarios
Pump management solutions are used in a wide range of applications, from irrigation pumps to industrial process pumps, from municipal water networks to mine wastewater management:
Agricultural Irrigation Pumps
Deep well pumps, surface pumps, and booster pumps are controlled remotely. When integrated with irrigation automation, the pump is automatically started before the valve opens and stopped when irrigation is finished. Running during the night tariff can reduce energy costs by 30-40%.
When used with soil moisture sensor data, the pump operates only when the soil needs water — preventing unnecessary pumping and energy waste.
Wireless irrigation automation →Factory and Process Water
Remote monitoring and control of cooling water circulation pumps, wastewater transfer pumps, and fire extinguishing pump groups. API integration with factory SCADA systems is possible.
Process temperature-dependent cooling water loop optimization, wastewater pool level control, and emergency scenarios are managed automatically. Pump maintenance planning is done by tracking operating hours.
Municipal Water Network
Centralized management of drinking water wells, tank filling pumps, and booster stations. Pressure, flow rate, and energy data for each point are monitored on a single dashboard. Regional flow imbalances are analyzed for water loss/leakage detection.
Special reporting modules are offered for municipal water and sewer authorities. Hourly, daily, and monthly consumption reports, energy cost analyses, and pump performance reports are automatically generated.
Mining and Construction Water Management
Underground water drainage pumps in mining sites, well pumps in construction sites, and silage water management. Remote control is provided without personnel risk in hazardous environments.
Integrated with water level sensors, the pump is automatically activated at critical levels. An automatic switchover to a backup pump can be configured in case of pump failure.
Recommended Products
You can review our ready-made packages or individual components for industrial pump management solutions:
Frequently Asked Questions
Remote start/stop of pumps via GSM/4G or LoRa, monitoring of operating parameters (current, pressure, flow rate), and automatic notification in case of failure. Pumps can be accessed from anywhere in the world via a mobile app or web panel. Functions such as timed operation, automatic start/stop based on water level, and emergency shutdown can be defined with automatic scenarios.
With smart pump management, unnecessary operations are prevented, achieving 15-30% energy savings. Additionally, through pressure optimization and operation during off-peak hours, a total cost reduction of 30-40% can be achieved. This translates to thousands of TL savings annually in large farms and industrial facilities.
Yes, the Esular pump control unit easily integrates with the existing electrical panel. Connection is made via the contactor, eliminating the need for panel modification. Single-phase (220V) and three-phase (380V) pumps are supported. Installation is typically completed within 1-2 hours.
Yes, it works in full integration with an ultrasonic water level sensor. Dry running protection is provided by continuously monitoring the water level in wells, tanks, or reservoirs. The pump is automatically started or stopped according to the threshold values you set. For example: the pump runs when the tank water level drops below 20%, and stops when it reaches 90%.
When a pump failure (dry running, overcurrent, phase loss, thermal overload) is detected, the pump is automatically and safely stopped, and a failure alert is sent via mobile notification, SMS, and email within seconds. The failure history and details are reported for root cause analysis.
Digitalize Your Pump Management
End energy waste, unplanned failures, and personnel dependency. Monitor and control your pumps from anywhere with Esular industrial pump management solutions.
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